Profile Extrusion Service
Profile Extrusion Service
Find the ideal extrusion partner, compare die capabilities, tolerances, and surface finish options, and order profile extrusions with total transparency.
Find the ideal extrusion partner, compare die capabilities, tolerances, and surface finish options, and order profile extrusions with total transparency.
Custom aluminium profiles
Custom aluminium profiles
Die manufacturing insights before you commit
Die manufacturing insights before you commit
Predictable lead times
Transparent QA and supplier capacity data
Transparent QA and supplier capacity data
No hidden fees-transparent






Profile Extrusion Services
Metal profile extrusion forms continuous lengths of material by forcing heated metal - typically aluminium - through a shaped die to create consistent cross-section profiles. It is ideal for high-strength, lightweight components that must maintain uniform geometry along their length. Standard tolerances generally fall around ±0.25-0.5 mm depending on wall thickness and profile complexity, while precision dies and controlled cooling can achieve ±0.1-0.2 mm on critical sections.
Extrusion is widely used for structural frames, rails, channels, heatsinks, enclosure bodies, architectural components and assemblies where long, repeatable profiles provide both mechanical stability and efficient production.
Extrusion Capabilities
Extrusion Capabilities
Comprehensive machining services for any complexity
Custom Profile Extrusion
Development of unique, part-specific dies to produce custom cross-sections for structural, mechanical or enclosure applications.
Custom Profile Extrusion
Development of unique, part-specific dies to produce custom cross-sections for structural, mechanical or enclosure applications.
Custom Profile Extrusion
Development of unique, part-specific dies to produce custom cross-sections for structural, mechanical or enclosure applications.
Hollow Extrusions
Profiles with internal voids or channels formed using mandrel tooling.
Hollow Extrusions
Profiles with internal voids or channels formed using mandrel tooling.
Hollow Extrusions
Profiles with internal voids or channels formed using mandrel tooling.
Semi-Hollow Extrusions
A cross-section that is mostly solid but with partial voids or complex geometry.
Semi-Hollow Extrusions
A cross-section that is mostly solid but with partial voids or complex geometry.
Semi-Hollow Extrusions
A cross-section that is mostly solid but with partial voids or complex geometry.
Solid Extrusions
Continuous profiles with fully solid cross-sections.
Solid Extrusions
Continuous profiles with fully solid cross-sections.
Solid Extrusions
Continuous profiles with fully solid cross-sections.
Heat Sink Extrusion
Optimised fin shapes and spacing for thermal management applications.
Heat Sink Extrusion
Optimised fin shapes and spacing for thermal management applications.
Heat Sink Extrusion
Optimised fin shapes and spacing for thermal management applications.
Die Design & Tooling Production
Creation of the extrusion die used to produce the profile.
Die Design & Tooling Production
Creation of the extrusion die used to produce the profile.
Die Design & Tooling Production
Creation of the extrusion die used to produce the profile.
Precision Extrusion
High-strength profiles for load-bearing applications.
Precision Extrusion
High-strength profiles for load-bearing applications.
Precision Extrusion
High-strength profiles for load-bearing applications.
Large / Heavy-Gauge Extrusions
For thick-walled or wide profiles used in industrial, transportation, or structural applications.
Large / Heavy-Gauge Extrusions
For thick-walled or wide profiles used in industrial, transportation, or structural applications.
Large / Heavy-Gauge Extrusions
For thick-walled or wide profiles used in industrial, transportation, or structural applications.
Thin-Wall Extrusions
Optimised for lightweight components with tight wall-thickness control.
Thin-Wall Extrusions
Optimised for lightweight components with tight wall-thickness control.
Thin-Wall Extrusions
Optimised for lightweight components with tight wall-thickness control.
Post-Processing for Extrusions
After an aluminium or metal profile is extruded, secondary operations are applied to achieve final dimensions, features, and finishes.
CNC machining of critical features
CNC machining of critical features
Drilling & tapping of holes
Drilling & tapping of holes
Predictable lead times
Cutting to length
Cutting to length
No hidden fees-transparent
End-milling & slotting
End-milling & slotting
No hidden fees-transparent
Cutting to length
Cutting to length
No hidden fees-transparent
Deburring & edge finishing
Deburring & edge finishing
No hidden fees-transparent
Assembly operations (fasteners, inserts, etc.)
Assembly operations (fasteners, inserts, etc.)
No hidden fees-transparent
Surface treatments (anodising, powder coating, painting)
Surface treatments (anodising, powder coating, painting)
No hidden fees-transparent
Typical tolerances
Standard: ±0.1 mm
Precision features: ±0.05 mm (geometry & wall thickness dependent)






MATERIALS
MATERIALS
MATERIALS
Extrusion Materials
Sourcima can source specialised metals and engineering plastics upon request through our trusted global manufacturing network. If your project requires unique grades, alloys, or performance materials, get in touch with our team to discuss your requirements.
Advantages of Profile Extrusion with Sourcima
Advantages of Profile Extrusion with Sourcima
Strong & Durable Parts
Produce robust components built to perform in demanding environments.
High Precision & Dimensional Accuracy
Delivering tight tolerances and consistent accuracy across every part.
Scalable From Prototype to Production
Flexible manufacturing that scales from one-off prototypes to full production.
Cost-Effective at Volume
Benefit from lower per-unit costs as production volumes increase.
Fast Turnaround & Efficient Production
Keeping your project moving with smooth, efficient production workflows.
Fast Turnaround & Efficient Production
Keeping your project moving with smooth, efficient production workflows.
Scalable From Prototype to Production
Flexible manufacturing that scales from one-off prototypes to full production.
Wide Material Selection
Choose from a broad range of materials to match your part’s performance needs.
Wide Material Selection
Choose from a broad range of materials to match your part’s performance needs.
Supports Complex Geometries
Produce detailed features and complex shapes without design compromise.
Strong & Durable Parts
Produce robust components built to perform in demanding environments.
Strong & Durable Parts
Produce robust components built to perform in demanding environments.
Why Choose Sourcima ?
Manufacturing with complete transparency & Confidence
Verified Suppliers
Work only with audited manufacturers with proven track records
Global Network
Access capabilities worldwide with real-time availability
Transparent Pricing
Compare competitive quotes with full cost visibility
Why Choose Sourcima ?
Manufacturing with complete transparency & Confidence
Verified Suppliers
Work only with audited manufacturers with proven track records
Global Network
Access capabilities worldwide with real-time availability
Transparent Pricing
Compare competitive quotes with full cost visibility
Why Choose Sourcima ?
Manufacturing with complete transparency & Confidence
Verified Suppliers
Work only with audited manufacturers with proven track records
Global Network
Access capabilities worldwide with real-time availability
Transparent Pricing
Compare competitive quotes with full cost visibility
FAQS
Profile Extrusion FAQs
What's the difference between hot, cold, and warm extrusion - and why does it matter?
What types of aluminum extrusion profiles can Sourcima support?
What aluminum alloys are commonly available for extrusion?
What tolerances can be achieved with aluminum extrusion?
Do suppliers offer surface finishing services?
Can Sourcima support low-volume or prototype extrusion orders?
Is CNC machining available after extrusion?
Where will my parts be manufactured, and where are your suppliers located?
FAQS
Profile Extrusion FAQs
What's the difference between hot, cold, and warm extrusion - and why does it matter?
What types of aluminum extrusion profiles can Sourcima support?
What aluminum alloys are commonly available for extrusion?
What tolerances can be achieved with aluminum extrusion?
Do suppliers offer surface finishing services?
Can Sourcima support low-volume or prototype extrusion orders?
Is CNC machining available after extrusion?
Where will my parts be manufactured, and where are your suppliers located?
FAQS
Profile Extrusion FAQs
What's the difference between hot, cold, and warm extrusion - and why does it matter?
What types of aluminum extrusion profiles can Sourcima support?
What aluminum alloys are commonly available for extrusion?
What tolerances can be achieved with aluminum extrusion?
Do suppliers offer surface finishing services?
Can Sourcima support low-volume or prototype extrusion orders?
Is CNC machining available after extrusion?
Where will my parts be manufactured, and where are your suppliers located?
INDUSTRIES
Our Industries
INDUSTRIES
Our Industries
INDUSTRIES
Our Industries

Medical
Accurate, clean, and compliant parts for surgical tools, implants, and diagnostic devices.diagnostic devices.diagnostic devices.

Medical
Accurate, clean, and compliant parts for surgical tools, implants, and diagnostic devices.diagnostic devices.diagnostic devices.

Medical
Accurate, clean, and compliant parts for surgical tools, implants, and diagnostic devices.diagnostic devices.diagnostic devices.

Automotive
Custom machined parts for electric, performance, and prototype vehicles with fast turnaround.

Automotive
Custom machined parts for electric, performance, and prototype vehicles with fast turnaround.

Automotive
Custom machined parts for electric, performance, and prototype vehicles with fast turnaround.

Robotics & automation
Precision components for robotic systems, automation equipment, and motion control assemblies.

Robotics & automation
Precision components for robotic systems, automation equipment, and motion control assemblies.

Robotics & automation
Precision components for robotic systems, automation equipment, and motion control assemblies.

Aerospace
High-precision components for aircraft, drones, and satellites where safety and reliability are critical.

Aerospace
High-precision components for aircraft, drones, and satellites where safety and reliability are critical.

Aerospace
High-precision components for aircraft, drones, and satellites where safety and reliability are critical.

Where precision meets simplicity. Start your next build with Sourcima

Where precision meets simplicity. Start your next build with Sourcima



